What kind of felt to use for toys?

06 May.,2024

 

How to Choose the Best Felt for Sewing Projects


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There is a huge choice of felt available on the market and it can be very overwhelming to know which one to choose for which project. So, let's look a bit deeper into the different types of felt and their uses.


What is Felt?

Felt is made by compressing and matting fibres together using heat, moisture and pressure. During the processes, the fibres are permanently locked together and form a very strong felt fabric. 


Felt is a wonderful fabric that is strong, hard wearing and does not fray. In ancient times felt was used to make rugs, clothing, shoes and many other items. In modern times it continues to be used universally across many industries such as manufacturing and clothing and it is a perfect material to make soft toys.


What is Felt Made From?

Felt can be made from man-made and/or natural fibres and each has slightly different qualities. The natural fibres used are wool or animal fur. Examples of man-made fibres are petroleum based acrylic or wood pulp based rayon. It is very common for felt to be made from a combination of several different fibres which can be both man-made and natural.


How do I choose which felt to use?

There will be several factors which will help you to decide what type of felt to use. These include your budget and what the end purpose of your sewing project is.



Craft Felt

If you are on a tight budget, the cheapest type of felt to buy is craft felt which is widely available in craft stores and is very cheap. It is 100% synthetic and is made from acrylic, polyester, rayon or viscose.


Benefits of Craft Felt

The upside to this felt is it's wide availability, its price and its availability in a huge array of colours and prints. It is often sold in thin squares, sometimes it is available with an adhesive backing which makes it great for craft projects where pieces need to be cut out and glued together.


Negatives of Craft Felt

The downside of this felt is that it is not the best quality, it can be quite stiff and it pills quite easily. This kind of felt is recommended for any projects that are quick and easy and potentially will not be used for long periods i.e holiday crafts, kids projects or school projects.


Wool Blend Felt

Felt that is made out of man made fibers and blended with wool is called wool blend felt. The 2 common types of wool blend felt are: 20% wool/80% rayon and 35% wool/65%rayon.


Benefits of Wool Blend Felt

The wool content gives the felt a softer, more luxurious feel and it has a smooth handle. Wool blend felt is available in a full range of colours. When the wool is added, it allows the different fibres to be mixed in which can create heather, marl-effect colours. These colours give a softer, old-fashioned, antique appearance and lend more of a traditional feel to the finished project.


A Sewing Life Uses Wool Blend Felt

Most of the stuffed animals in A Sewing Life are made using a marl wool blend felt which give them their traditional, whimsical look. If you would like to see some of the felt toys made using this felt, click here. The sewing kits all contain wool blend felt, mostly in marl colours. Take a look at the kits here.


Jiatong supply professional and honest service.


100% Wool Felt

Felt that is made from 100% wool tends to be thicker than other felt and it can have a rougher texture where you can sometimes see the natural fibres more. It is suitable for projects that require a thicker, more sturdy fabric such as bags, baskets and home accessories. This tends to be the most expensive of the different types of felt.


How Thick Should Felt be?

Another difference in the felt is the thickness. Generally, if you are using a standard craft felt it will be approximately 1-2mm thick and this is acceptable to use for most craft projects. You can also purchase felt which is slightly thicker, up to 5mm and that would be used in a project where you need something a bit stiffer that holds it shape more.


How can I judge the Quality Before I Buy?

It is very difficult to tell what a felt will feel like when you buy on-line so it is always advisable to buy the smallest piece possible to see what it is like and then order more when you are sure of it's quality. Alternatively, visit a craft store or a haberdashery where you will be able to handle the felt and ask for advice.


What Next?

If you enjoyed this blog post, please share it with your friends on social media. Now that you have a better understanding of which felt to use, take a look through some of our sewing patterns, made using wool blend felt and pick your favourite to start your next sewing project.


Wool Felt or Acrylic Felt – which is better for softies?

I have started using 100% wool felt for my soft toys and I’ve found it’s lovely to work with as it has such a nice luxurious feel of ‘quality’ about it!

Acrylic Felt is so cheap and easy to find and 100% Pure Wool Felt is so much more expensive… MAYBE, like me, you have wondered

‘Is it worth paying so much more
for 100% wool felt?’

So I decided it was time to do some research to find out 
the differences between Acrylic and wool felt
,  and THIS is what I found out!

Well, as always, there are pros and cons! You have to weigh these up and decide what quality of felt to use, and if you feel it’s worth spending the extra dollars!!!

OK, so what’s so good about 100% Wool Felt anyway?

  • It’s the most durable type of felt, (Great for making heirloom quality toys).
  • It has less fuzz than other felts and it will not pill.
  • It is thicker, more tightly woven and has stronger fibres so it holds up better to wear so seams won’t rip when stuffing your toys!
  • It has slight elasticity so it can be manipulated and shaped.
  • 100% natural wool is both stain and water resistant.
  • Wool is naturally fire resistant.
  • Wool has anti-bacterial properties that keep it from mildewing.
  • Wool is hypoallergenic.
  • It is both ecologically and animal friendly. (It is a natural and sustainable resource.)

I used 100% Wool Felt from Winterwood for this Kitty Kate.  Besides the fabulous colour of the felt that I LOVE, (and which I just couldn’t find in any craft store that stocked only Acrylic Felt)  I really liked the fact that the edges of the felt pieces didn’t disintergrate, as I cut them out and sewed them in place, like they do when I used Acrylic felt. The chunkiness of the wool felt also gives the toy a nice 3-D texture look which makes you just want to pick her up and cuddle her! (The gorgeous fabric is Girly Parade from Two Monkeys Fabric Store.)

Are there any disadvantages of 100% Wool Felt?

  • It is much more expensive.
  • Wool felts are thicker which can make sewing and shaping it more difficult.
  • It shrinks a lot when washed.
  • It can be hard to find in a large array of colors.

    *

* I’m NOT sure I quite believe this last point though when you look at Winterwood’s wool felt color chart!



NOW, what’s good about Acrylic Felt?

  • It’s much cheaper. (Great for practicing or kiddies crafts)
  • It’s easy to find at any craft store.
  • It is stain resistant as long as it isn’t an oil based stain, like lipstick.
  • Acrylic felts wash very nicely and won’t shrink.
  • Colors do not fade (the plastic fibers themselves hold the color.)

I have used these pre cut Acrylic Felt spots which I got from Ifeltspritely. I use them  to test out color options when designing my toy sewing patterns. And when I know the toy will be only for display NOT play, I use them for the finished toy too! It can be hard to cut perfecly round, equal sized felt circles for soft toy eyes, so they make it really easy to add felt eyes to your toys. They also come in so many colours – I felt like a kid again playing with my felt pieces!!!

And what are the disadvantages of Acrylic Felt?

  • It will pill and fuzz. (Not good for craft projects like toys that’ll be handled often!)
  • It’s stiffer and harder to shape.
  • It’s thinner – so may be more see through.
  • It’s much weaker and seams are more likely to tear.
  • It catches fire almost instantly when exposed to a flame.
  • It’s durable because plastics degrade very slowly.(Not too eco friendly!)
  • Also not environmently friendly as large quantities of chemical pollutants are created when it is manufactured.

    *


* Eco felt is called this because it is made from recycled plastic (mainly bottles) instead of plastic pellets, but it is still made from the same material, with the same disadvantages as standard Acrylic Felt.


I used Acrylic Felt for this Sammy Shark. I don’t know if you can see it but when I sewed the blue felt in place with a blanket stitch, the acrylic felt is not very firm so the stitches dig into the felt ans make it pucker. Not the best but hey, I got a great color match and this toy is for display ONLY, so it should look good for a while!!!

So what’s my verdict?

Mmmmmmmmm! If I was just testing a pattern out, or making something I didn’t need to last for a while (like dog toys!), I would use Acrylic Felt. If I just cannot find the right colour of Wool Felt, I would use Acrylic felt or a Wool Blend which is a combination of the two. As long as the toy wasn’t going to be handled to roughly, it would be OK!  BUT if I wanted to make a good quality toy to last and last and LAST, especially when I want to give the toy as a gift or if I wanted to sell the toy, I would use Wool Felt.

So if I had to offer any advice on choosing between Wool Felt or Acrylic, I’d say,
“Try both and THEN decide what Felt you’d like to use when!” : )


I’d love to know which Felt you prefer or have used for making YOUR Funky Friends?!


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Till next time,

Happy Sewing,
Pauline

If you want to learn more, please visit our website felt toys manufacturer.