10 Questions You Should to Know about Cast iron flooring for pigs

08 Sep.,2025

 

Flooring | The Pig Site

Flooring

Advice on floor types and maintenance to reduce leg problems and improve health and hygiene in no. 37 in the 'Action for Productivity' series from BPEX. 18 June 4 minute read By: Jackie Linden

For pig welfare and health, flooring must be smooth but not slippery and designed, constructed and maintained so as not to cause injury or suffering to pigs standing or bedding on it. Flooring must be suitable for the size and weight of pigs and, where no bedding is provided, must form a rigid, even and stable surface.

View Details

Where bedding is provided, it must be clean, dry and not harmful to pigs.

Targets

  • reduce lameness with well-maintained floors
  • improve health and hygiene, and
  • adopt an 'all-in all-out' programme for each floor space (where practical)

In UK grower and sow accommodation, it has been shown that there is less lameness in pigs housed on solid floors with bedding than in those housed on slatted floors. However, fully slatted accommodation does offer benefits to pig health, hygiene and a reduction in cleaning time.

Problems associated with poorly maintained flooring include:

  • general lameness
  • torn claws
  • abrasions
  • septic arthritis
  • abscesses
  • vice
  • Greasy pig disease
  • reproductive issues/mating injuries
  • teat and udder damage
  • overlaid piglets
  • splayleg in piglets
  • joint ill (through scuffed knees in piglets)

Assess the situation on your unit and try to reach a balance with optimal conditions for pigs:

  • Ensure the floor type is suitable for the age and weight of the pigs
  • Assess the location, size and suitability of the sleeping area, it should be dry and draught free
  • Check pens for sharp and projecting edges, especially at the bottom of doors and gates
  • Examine the flooring for rough areas. Pay particular attention under drinkers and feeders. Corrosion is common in areas where different floor materials meet (eg metal and concrete)
  • Check the condition of the slats, particularly the edges and note the width of the solid and void sections
  • Examine the condition of steps and gate separations
  • Check gates are hung correctly
  • Examine building supports for any damage caused by the pigs
  • Examine the hygiene of pens, note the location of the area used by the pigs for dunging
  • Review the slurry system and cleaning and disinfection programmes in place on farm
  • Routinely inspect all areas and note scheduled repairs
  • Piglets are prone to abrasions on all floor types, so regardless of the type used in the farrowing house, check and maintain it regularly.
Stocking densities for weaner and rearing pigs housed in part or fully slatted accommodation Source: The Welfare of Farmed Animals (England) (Amendment) Regulations Specifications for concrete slatted flooring Source: The Welfare of Farmed Animals (England) (Amendment) Regulations

Floor Types

Fully slatted (plastic)

  • Easy to wash and dry
  • Achieves best separation between pigs and faeces
  • Quick drying times
  • Impermeable
  • More expensive than most flooring
  • Can lead to sole bruising and abrasion on knees in piglets
  • More damaging when wet

Part slatted

  • Provides a dedicated (solid) lying area
  • Better drainage in farrowing pens than solid flooring
  • Solid area can quickly become messy if ventilation is not optimal or airflow is incorrect, as pigs will dung in the wrong area
  • Pigs tend to have more lesions than those housed on solid floors but fewer than those on fully slatted floors

Fully slatted (concrete)

  • Cheaper than plastic slats
  • Often used for heavier pigs as they have good weight bearing properties
  • Slower to dry than plastic slats
  • Partially absorbent, leading to a risk of residue
  • Slats can be 'eaten away' by liquid feed and acid
  • Finisher pigs tend to develop more bursitis on concrete slats than those housed on solid floors

Solid (concrete)

  • Predominantly used with straw
  • Drainage can be a problem if the slopes are not correct
  • Can lead to knee abrasions in suckling piglets
  • Poorly-laid concrete can become slippery and/or rough
  • Concrete must be laid in appropriate weather conditions
  • Insulation, construction and laying all influence quality and durability
  • Fewer issues with lameness than seen in pigs housed on slatted floors
Problem areas around the unit

June

How to choose slat floor for pig farm - DAHMIRA

The choice and composition of the slatted floor is an important point in production.

The main way of  animals keeping  in modern production is carried out on slatted floors (semi-slatted). This is due to the use of a self-removing manure system. This allows you to keep animals clean and reduce the labor costs of employees for cleaning stables.

There are legislative norms, as well as recommendations of which floors should be used and where, what ratio should be between slotted and solid floor.

Lonsin Product Page

Floor in the insemination and gestation sections

In the insemination and gestation section, as usually , we use concrete slatted floors in combination with a solid floor. In the insemination section, when sows are kept in single pens, there is a slatted floor from the back of the sows and a solid one in the front. Sows will be more comfortable lying on a solid floor, because there is no draught, and also – this will reduce feed loss during feeding or pouring feed through the trough. At the same time, to maintain cleanliness and ease of cleaning in the rear, a slatted floor is advisable.

If we are talking about group holding of sows in gestation: since in such a situation it is a little difficult to clearly predict where the sow will lie and where not, either a completely slatted floor option or a combination with 1/3 solid floor is used.

When choosing concrete slatted floors, it is important to pay attention to the quality of the gratings, namely that they do not crumble, are resistant to intensive use, and straight; the surface should not be perfectly smooth, but moderately rough, so that the animals do not slip on them, but at the same time, without bulges, to not injure the delicate pads near the hooves. It is also very important that when sow is  laying  the floor straight and tight so that the gratings do not move.

All this is very important, since all these moments, in the future, will be reflected in the health of the legs of our animals – joints, hooves and the service life of the gratings.

The size of concrete gratings can be different: a length of up to 2.5 meters allows you to choose the most optimal size for the manure removal channel you have designed.

Floor in the farrowing and nursery sections

For farrowing and weaning, plastic and cast-iron grates are used there. There is a wide variety of gratings – full slatted, half slatted, with anti-slip edging, without edging, cast iron, with concrete inserts, with 10% slats, and heating panels. Thanks to this, we can combine the space for animals as precisely as possible according to their needs, as well as save money in those places where you should not overpay.

Very important: when choosing slats, we must take into account the rigidity, comfort and heat transfer of the material. For example, it will be uncomfortable for a sow to stand on plastic, as it is a soft material and under the heavy weight of the sow, the floor will sag. This can lead to additional stress on the joints / cartilage near the hooves and, subsequently, turn into inflammatory processes. It is for this reason that it is not recommended to install plastic floors in fattening as well. On the other hand, cast iron slats will not be as comfortable for little piglets, it is a stiffer and colder material than plastic, so they are unlikely to choose it for laying. Plastic slat  for a sow, which can withstand 250-300 kg, will cost more than a plastic slat with a load of up to 50 kg, which allows us to save on equipment cost. We combine floor heating for the piglets  in order to reach the optimal temperature, because this is a critical survival factor, especially in the early days.

Not only the right choice of floors and the right technological layout have a big impact on production performance,the quality of the floors is equally important.

So, for example, many are faced with such a problem as a “hurt nipple” in a sow. This happens at farrowing section, when, sow lying down, the teats pass through the opening in the slats, fill with milk and, when getting up,  sow damages them. This is the difference between grating manufacturers, the complexity of production, as well as their knowledge and competencies to take into account such moments. If suddenly such a problem already exists, the first thing to do is simply to feel the edges of the opening  and modify them so that they become smoother, thereby reducing the risk of the nipples damage.

Want more information on Cast iron flooring for pigs? Feel free to contact us.