Calcium carbide (CaC2) is a grayish-black, solid chemical compound used primarily for producing acetylene gas (C2H2) when it reacts with water. The chemical reaction is:
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CaC2 + 2H2O → C2H2 + Ca(OH)2
This gas is widely used in industries such as metal fabrication, steelmaking, and chemical manufacturing. Calcium carbide is also used in the production of calcium cyanamide (a nitrogen fertilizer), and in desulfurization processes in the iron and steel industries.
large-scale storage of calcium carbide in an industrial facility
calcium carbide
China is the world’s largest producer and consumer of calcium carbide. It accounts for more than 80% of global production, thanks to its large reserves of coal and limestone—the two primary raw materials. The country’s low-cost electricity and established chemical industry infrastructure further contribute to its leadership.
According to Antaike and SMM, calcium carbide is mainly produced in China, India, Russia, Kazakhstan, and the United States. However, China far outpaces others in terms of output and market influence.
Calcium Carbide for Miners’ Lamps
Inner Mongolia is the largest producer due to its abundant coal reserves and low electricity costs. The region benefits from access to cheap thermal power, making it ideal for energy-intensive carbide production.
Shaanxi Province is another major hub, leveraging its strategic location near coal mines and chemical industrial zones.
The Ordos Economic Zone in Inner Mongolia is a top calcium carbide production cluster. It hosts integrated chemical plants that reduce logistics costs and enhance production efficiency.
In western China, Ningxia Hui Autonomous Region also stands out. It has strong government support, proximity to coal resources, and a rapidly growing chemical sector.
Inside the Chemical Processing Plant
China exported over 60,000 metric tons of calcium carbide in , according to customs data. However, most production is used domestically due to strong internal demand from chemical and steel industries.
Key destinations include:
These markets value Chinese calcium carbide for its competitive pricing and consistent quality.
The global market was valued at USD 11.2 billion in and is projected to reach USD 14.5 billion by (Source: Global Market Insights). China contributes to over 80% of this output.
Prices have fluctuated between $500 to $750 per metric ton in . According to Shanghai Metals Market (SMM), the second half of saw a rise due to tightening environmental regulations and supply constraints.
Calcium carbide is energy-intensive. Costs of coal, electricity, and lime significantly impact final prices.
China’s Ministry of Ecology and Environment has imposed stricter emissions targets, causing temporary shutdowns in non-compliant plants.
“Environmental regulations in western provinces have tightened sharply, reducing operational rates by 15-20%,” said Li Zhang, analyst at SMM.
Maritime disruptions and container shortages affected export supply chains, especially during peak industrial seasons.
The RMB/USD exchange rate affects the competitiveness of Chinese exports. In , currency fluctuations contributed to 3-5% price variability.
High energy usage, increasing environmental compliance costs, and fluctuating raw material prices are key drivers. Additionally, “China’s dual-control energy policy adds structural pressure to high-emission industries like carbide production,” said a Bloomberg Energy Outlook report.
As of Q1 , the average FOB China price is approximately $680/MT, while domestic spot prices vary by province. The price per kg ranges from $0.60 to $0.80, depending on grade and purity.
Approximately $0.30 to $0.36/lb, based on current conversion rates.
Latest data from Antaike reports Inner Mongolia prices at 4,900 RMB/ton, and Shaanxi prices slightly higher due to regional energy costs.
SMM forecasts a 3-7% increase in prices by year-end , driven by:
FOB port costs range from $50 to $150/MT. Sea transit to Southeast Asia takes about 7–10 days; to Europe, around 30–45 days.
For more information on shipping guide, refer to our blog post on Top 10 Shipping Companies in China
Global Trade in Motion: Shipping Containers at Sea
Calcium carbide is packed in airtight, sealed drums or containers to prevent moisture exposure. Export documentation must comply with China’s hazardous material regulations.
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Here are some of the options to consider:
Unused calcium carbide must be treated as hazardous waste. Disposal requires neutralization and must follow local and international guidelines. Most companies work with licensed waste management firms.
Reputable suppliers provide SGS or BV certifications, and often include third-party lab results verifying purity (typically 80-90%).
The State Council classifies it as a hazardous chemical. Plants must comply with China’s “Hazardous Chemicals Safety Management Regulation” (), and export shipments must pass CIQ inspections.
Are you looking for global suppliers or focusing specifically on Chinese manufacturers? We’ve compiled resources to help you navigate both scenarios.
Tip: Look for suppliers with 5+ years of export history, high transaction volume, and good response rates
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Use an inspection service like:
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Acetylene is one of the most popular gases used across industries for oxy-acetylene welding and cutting. It is also used as a raw material for the production of various chemicals such as polyester plastics, polyurethane, and more. Acetylene gas is colorless and odorless when pure. Industrial acetylene has a distinctive odor and is combustible in nature. Today, this gas is produced in large volumes using acetylene gas plants. Are you eager to know its production process? This post discusses the process in detail.
Chemical Reaction and Raw Materials
Acetylene is made of two hydrogen and two carbon atoms and is chemically represented as C2H2. This hydrocarbon is produced by one of two processes— chemical reaction or thermal cracking, using different types of raw materials. Calcium carbide is the most popular raw material used for the commercial production of acetylene. It is created by mixing lime and coke in a blast furnace. The product manufactured is calcium carbide. It is reacted with water to create acetylene gas, and this reaction can be easily formulated as CaC2 + 2H2O → C2H2 + Ca (OH)2. Acetylene, calcium hydroxide and heat are the byproducts of this reaction.
The thermal cracking process, on the other hand, makes use of natural gases, including naphtha, crude oil, bunker C, and more. These gases are subjected to a high temperature for producing acetylene, hydrogen, carbon dioxide, carbon monoxide, and more. Acetylene is separated by dissolving the product in solvents such as anhydrous ammonia, water, acetone, or chilled methanol.
This post focuses only on the production of acetylene in plants using the chemical reaction process.
Detailed Information on the Production of Acetylene in Acetylene Gas Plants
Acetylene plants may vary in design; however, in general, they are equipped with the following components and parts, which play a significant role in acetylene production:
The process begins with the loading of calcium carbide in a cart. Different sizes of calcium carbide are used in the process. Here is the process described in steps:
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