Rollstock packaging offers many benefits for food manufacturers and consumers, such as:
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Cost-effectiveness: Rollstock packaging reduces material and labor costs by using less film per package and allowing high-speed automated production. According to Colorfulpackaging, a leading manufacturer of rollstock machines, their machines can produce up to 40 packages per minute with minimal waste and downtime. Rollstock packaging also saves storage and transportation costs by reducing package volume and weight.
Versatility: Rollstock packaging can accommodate different product shapes, sizes, and weights with ease. The film can be customized to have various features such as barrier properties, resealability, easy-open, easy-peel, etc. Rollstock packaging can also be printed with high-quality graphics and information to enhance the product’s shelf appeal and brand recognition.
Sustainability: Rollstock packaging is more environmentally friendly than rigid packaging as it uses less material and energy to produce and generates less greenhouse gas emissions and waste. Rollstock packaging can be manufactured using recyclable or compostable materials as well, effectively reducing its environmental footprint. For example, St. Johns Packaging, a global leader in flexible packaging solutions, offers rollstock packaging made from renewable or recycled materials that are certified by third-party organizations such as BPI, OK Compost, etc.
Quality: Rollstock packaging preserves the freshness, flavor, aroma, and nutrition of food products by providing excellent protection against oxygen, moisture, light, microbes, etc. Rollstock packaging also prevents product damage and contamination during handling, storage, and distribution. Rollstock packaging can extend the shelf life of food products and reduce food waste.
Rollstock packaging is a simple but highly effective solution for food products that offer cost-effectiveness, versatility, sustainability, and quality. If you are looking for a reliable partner to provide you with rollstock packaging solutions, you can contact Colorfulpackaging, a trusted supplier of flexible packaging materials and services. Colorfulpackaging can help you choose the best rollstock film for your product and application, as well as provide you with printing, laminating, and slitting services.
ProAmpac is at the cutting edge of materials science and implementing the latest technology into our packaging.
Our rollstock products using both conventional and sustainable structures have been tested successfully on vertical, horizontal, and flow wrap lines from numerous machine manufactures. We strive to design our materials to drop in and run as well as possible. Rest assured our packaging will provide the right product protection and stand out on the shelf with brilliant graphics.
The industrial market requires pressure-sensitive label release base for products such as insulation. These products are all coated on our tandem extrusion coating lines, which can coat two sides of a substrate in one pass. In-line ancillary equipment provides lay-flat characteristics required in certain markets.
Our laminations are produced to stringent quality specifications using a broad range of materials: PET, foil, OPP, PE, High-Density Polyethylene (HDPE), metallocene PE, Linear Low-Density Polyethylene (LLDPE), CPP and metalized films.
RP- is the first in a series of curbside recyclable paper-based packaging solutions that are heat-sealable with good moisture barrier and excellent directional tear properties. An ideal replacement for conventional multi-material laminates, RP- is suited for frozen food applications such as ready-to-eat meals and vegetables and some dry foods. Pre-qualified for curbside recycling, RP- can be recycled in both paper and mixed streams.
RP- series are available in rollstock, stand up, and three-side seal pouch formats. Using ProAmpac’s award-winning high definition (HD) flexographic printed graphics, RP- is available in natural kraft or bleached versions for brand elevation and customization.
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The ProActive Recyclable R- series is a patented PE-based high performance recyclable film. R-D is engineered to maintain packaging speeds on form/fill/seal equipment. This recyclable film offers a low seal initiation temperature while creating hermetic seals. The R- series has very high clarity, very good drop strength, and excellent directional tear without the need for scoring.
R-D
The R-D is intended for dry product applications and is available with a standard, high, or ultra-high barrier to protect moisture and oxygen-sensitive products. The standard and high-barrier offerings are pre-qualified for store drop-off in North America.
Features and benefits:
R-
R- has the same features and benefits as R-D but with the added benefit of enhanced puncture resistance. This product is suited for dry product applications like pet treats or salty snacks.
R-F
ProActive Recyclable R-F is a recyclable film with superior heat resistance designed for frozen food packaging. Using a patent-pending laminated construction, R-F is available in rollstock for vertical or horizontal form/fill/seal applications, rollstock with a pre-applied recyclable INNO-LOK® zipper or pre-made pouches with recyclable zippers. Great for frozen fruit, vegetables, potatoes, snacks, appetizers and seafood.
R-S
ProActive Recyclable R-S is a polyethylene-based film fulfills the market need for a recyclable packaging option that withstands the demands of a microwave heating environment. R-S provides superior seal integrity and thermal and dimensional stability for non-fat vegetables. A patent-pending film, R-S runs on high-speed form/fill/seal equipment and is pre-qualified for store drop-off recycling.
For Ovenable and Hot Cabinet Products
HotRap™ is comprised of a combination of fiber and film and is specifically designed to be formed and packed on flow wrap machines. Windows allow products to achieve desired crispness while also maximizing product visibility. Additional vents in the packaging help improve cooking and product integrity, keeping food fresh and tasty. The outer fiber laminated layer provides insulation, protecting consumers from hot products while on the go. This packaging is ideal for batch vs individual cooking, improving store and employee efficiencies. HotRap goes from being packed at the manufacturer, to being heated in-store, to the point of sale and served to the consumer in one piece of packaging.
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Benefits:
Food Applications Include:
ProActive Recyclable R- polyethylene-based recyclable film formulation designed to overcome the challenges faced by form/fill/seal operations of recyclable structures. Designed specifically to reduce seal bar gumming and burn-through, R- will run faster on form/fill/seal machines than standard polyethylene films. In addition, R- has the stiffness and caulkability necessary to create the high-quality pouches your product deserves.
ProActive Recyclable R- is pre-qualified for in-store drop-off in North America.
Available in rollstock or rollstock with a pre-applied recyclable INNO-LOK® zipper. Great for nuts, granola, confectionary, salty snacks, and trail mix.
ProAmpac’s expertly engineered frozen food materials are designed to endure the stress of cold chain distribution while bringing consumer appeal to the freezer case.
Surface Printed Frozen Food Packaging
ProAmpac extrudes high-performance multi-layer films for the frozen foods industry, providing an optimal combination of strength and machinability on vertical form/fill/seal machines. With the ability to be surface printed with 10-color high-definition flexographic presses, your frozen food packaging is sure to stand out in the freezer case. Our standard surface-printed films are recyclable and pre-qualify for store drop off collection streams in the US and Canada.
Laminated Frozen Food Packaging
ProAmpac laminated films combine, ten-color flexographic printing with industry-proven sealant layers resulting in high-quality, visually appealing frozen food packaging for vertical and horizontal form/fill/seal applications. Our packaging is suitable for forming a variety of packaging formats including pillow and gusseted pouches. Our frozen food packaging can withstand heavy package weights and have excellent puncture resistance. ProAmpac offers laser and mechanical venting options as well as microwaveable designs which provide consumers additional convenience when preparing frozen foods. Our ProActive PCR offering for frozen food packaging allows for the addition of PCR-PET and PCR-PE to conventional frozen food packaging laminations.
Our ProActive Renewable product line allows bio-based PE to be added to the sealant layer of conventional frozen food packaging laminations.
ProAmpac is an expert in high-performance solventless and solvent laminations to provide optimum graphics and high speed filling capabilities. Laminations can be constructed to withstand microwave conditions, providing consumers additional convenience when preparing frozen foods and sauces.
Pre-applied closures
High-Performance Paper Roll Stock
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Engineered to run-on high-speed form, fill and seal equipment, our paper based rollstock is an excellent solution for frozen, dry food and ingredients such as mixes like flour, sugar, bakery mixes, oatmeal and others.
Available with numerous sustainable certifications, including How2Recycle prequalification for curbside recycling, BPI for Industrial compostable end of life, ProAmpac’s paper is sourced from responsibly managed forests. Our high-performance rollstock is ideal for packaging applications where heat sealing is required or when you are looking to downgauge packaging material but still require barrier.
PRO-LockNPeel® Peelable Sealant Film
We've engineered a lamination that delivers Over the Mountain (OTM) lock-up seal performance with a peelable top seal. LockNPeel enhances the retail consumer experience by providing an easy-open, hermetically sealed package with superior shelf appearance.
Features include:
PRO-VUE Shield® High Barrier Film
PRO-VUE Shield is a high-barrier film formulation specifically designed to protect flavors sensitive to oxygen. Its high clarity allows customers to see the freshness of the snack product while simultaneously allowing the display of eye-catching graphics. Designed for stand-up pouches, PRO-VUE Shield has excellent sealing and hot-tack properties for high-speed form/fill/finish applications.
Features & Benefits:
PRO-WRAP® High Barrier Metallized Film
We manufacture our metalized coffee film for durability and flavor protection.
Features include:
As the largest worldwide supplier of lightweight polyethylene-coated papers for the single-serve food packaging market we can offer a broad range of solutions including Pro-Sachet packets. To visually capture your brand, our flexographic and offset printing processes can handle up to 10 colors, so images and complex artwork are never a problem.
Lightweight coated papers for single-serve grains, sugars and sweeteners. For enhanced shelf life of flavored products, PRO-SACHET is available with an EVOH oxygen barrier layer which is more environmentally sustainable than PVdC-coated papers. Ideally suited for Oatmeal, dry foods, confectionary and many other applications.
Our PRO-FLEX films are specifically designed to support the needs of the natural chunk, retail shred and institutional shred cheese packaging markets.
All PRO-FLEX films include the following features:
Natural Chunk Cheese Packaging
Our film — designed for high-speed applications and suitable for re-closable zipper applications — includes low-temperature sealant for high-speed horizontal applications and offers a high-barrier structure for modified atmosphere packaging.
Features include:
Bulk Shredded Cheese Packaging
The PRO-FLEX film for 5-, 10- and 15-pound shred cheese is an abuse-resistant packaging film designed for bulk shredded cheese. This film has excellent hot tack properties for high-speed applications.
Features include:
Retail Shred Cheese Packaging
We offer easy-open applications with in-house laser scoring, as well as re-sealable applications, including zippers.
Features include:
The perfect packaging solution for bouillon stock cubes, butter, margarine, dripping, and any oil-based solid products.
ProAmpac's foil packaging provides a complete, impermeable barrier for a variety of fresh packed stick or chuck butters. Our unique aluminum structure is made without intentionally adding per- and poly-fluoroalkyl substances (PFAS), and protects product integrity and improves shelf-life. The foil has a strong flexible bond that will not delaminate, or curl as there is no inbuilt stress with the process. Our embossing process has been developed to give the best dead fold possible due to its mechanical properties. This in combination with very controlled slip value, ensures our foil runs smoothly, without issue on packing machines.
We use solventless adhesives as part of the makeup of the product which assists in generating excellent migration results. Our foil has been developed to be environmentally highly efficient, using lower energy during distribution therefore reducing the carbon footprint.
Whether you’re interested in shrink sleeves or shrink bundling, ProAmpac offers a full range of specialized, high-strength, co-extruded films that can ensure film usage is optimized. These films run high speed, single reed fed, twin feed and L sealer lines.
By using the latest developments in co-extruded technology, our films can be produced at much thinner levels offering significant yield improvement without compromising strength, stiffness, sealing and puncture resistance. ProAmpac’s high strength, co-extruded 30% Post-Consumer Recycled (PCR) Shrink Films are exempt from the UK Plastic Packaging Tax of £200 per tonne.
The range also includes:
Shrink Film Applications:
ProAmpac’s high-performance Gel Ice Film is proven to perform in applications where cold chain preservation is crucial. Engineered with a wide operating window in form/fill/seal operations, ProAmpac Gel Ice Film is tough and puncture resistant to withstand even the most aggressive shipping conditions. ProAmpac’s vertical integration allows full control of film extrusion and printing, providing you the highest quality available in the industry. With multiple manufacturing locations we can easily service your growing gel ice needs.
Formats
Applications
ProAmpac has extensive expertise producing large format, high strength liners and covers for a variety of food and non-food applications. ProAmpac has established a unique reputation with our customers for superior customer service, high quality performance, and technical support.
Our resin blends have been designed for high strength general purpose use in industrial and heavy-duty applications with variations in clarity and color applications available.
BoneGuard is tough but flexible, allowing meat processors and packers added protection for their products. Adding BoneGuard to your packaging procedure will both increase the quality and presentation of your finished product all whilst saving costs and decreasing leakers and spoilage.
Extra bone protection means processers can use thinner, lighter bags, decreasing plastic usage without worrying about punctures and leakage.
The company is the world’s best roll stock mesh bag supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.