Industrial gases are the gaseous materials that are manufactured for use in industry. The principal gases provided are nitrogen, oxygen, carbon dioxide, argon, hydrogen, helium and acetylene, although many other gases and mixtures are also available in gas cylinders.
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They are a vital part of the manufacturing process of a wide range of industries including:
Automotive industry
The use of HiQ specialty gases in the automotive industry has increased rapidly in recent decades. Car head lamps contain xenon; indicator lamps contain argon and nitrogen. Sheet metal for doors and the car body is cut with lasers using specialty gas mixtures.
Automotive air conditioning heat exchangers are often assembled using a brazing process done in a controlled nitrogen or hydrogen atmosphere. This reduction atmosphere allows the brazed joints to achieve the highest level of leak-free strength.
Air bags are a critical part of the active safety systems built into today’s vehicles. High-pressure argon, in combination with other rare gases, provides the right properties for ultra-high-speed bag inflation.
Food Processing
The global industrial gas market is benefiting from rising consumer demand for freshness in food products. Health-conscious consumers are demanding fewer additives and safer and fresher food products, which increases the demand for industrial gases that can be used in place of chemical ingredients.
Modified Atmosphere Packaging of food, or MAP, is a natural shelf-life-enhancing method that is growing rapidly on an international scale. It often complements other techniques, such as high-pressure and microwave methods or oxygen absorption. The correct gas mixture in MAP maintains high quality by retaining the original taste, texture and appearance of the foodstuff.
The gas atmosphere must be chosen with due consideration of the particular foodstuff and its properties. For low-fat products with a high moisture content, it is especially the growth of micro-organisms that has to be inhibited by using carbon dioxide. On the other hand, should the product have a high fat content and low water activity, oxidation protection is most important and inert nitrogen would be the preferred choice.
Manufacturing
HiQ specialty gases are important ingredients in the lighting industry for the manufacture of light bulbs containing argon, nitrogen, neon, krypton and xenon.
They also fill the gap between double glazing windows to ensure that our modern buildings are insulated well to be energy efficient. They are fundamental to many manufacturing processes, for example the use of hydrogen and nitrogen mixtures for the heat treatment of metals to induce hardness and other physical properties.
Quality control of metals, plastics and other purchased raw materials is also enabled using a wide range of HiQ high purity gases, for example in ICP analysis. Safety testing of manufactured products and toys, including flammability or combustibility testing is also enabled using a range of HiQ high purity gases and gas mixtures.
Semiconductors
Semiconductors are built and shaped using largely gas materials. In fact, gases have always been a key enabler of semiconductor fabrication, even though the types used continue to change and grow as manufacturing processes evolve.
Gases have the ability to create chemical reactions at the molecular level, helping to shape a semiconductor’s electrical conducting properties to allow or prevent the movement of electrons. But, in order to ensure the semiconductor is configured to properly regulate electron movement, these gases must be precisely and accurately dispensed at every stage of its engineering process to incite the right reactions.
Steel Manufacturing and Metal Fabrication
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Industrial gases play key roles in primary and fabricated metals production, including steel manufacturing and metal fabrication. Steel is essential to almost all industrial sectors including automotive, construction and defense.
Oxygen has a very important role in the steel manufacturing process: it is a primary raw material for making steel. In fact, oxygen is crucial in the two dominant steel making technologies in the U.S.: the basic oxygen process and the electric arc furnace.
In addition, argon is used in conjunction with oxygen in a common technology for refining stainless steel. Industrial gases also have important applications in metal fabrication. For instance, acetylene is used for welding and metal cutting and argon is used as a shielding gas for the electric arc welding of nonferrous and specialty metals. Nitrogen is used in heat-treating and metalworking for products such as metal sheeting, rods, wires, and castings.
Conclusion
Air Source Industries offer high quality industrial gases for your manufacturing needs. The sooner you reach out, the sooner we can help! For price quotes and to speak to our gas experts, simply get a convenient compressed gas quote online or call us today at (562) 426-.
Sources
Bulk gases make it possible to supply industrial gases to users with high-volume needs. Various industries and businesses rely on bulk gas, including automotive manufacturers, nuclear power plants, medical facilities and more.
In some industries, the gas consumption required for applications is too large to rely on cylinders but is not big enough to warrant bulk gas. In these instances, microbulk gas is an excellent solution for bridging the gap between bulk gas deliveries and cylinders.
Both options also have great benefits, from providing cost-saving advantages to eco-friendly gas storage solutions.
Bulk and microbulk gas systems are both a crucial part of powering vital industries, including:
Bulk industrial gases offer substantial cost savings compared to smaller, individual cylinders. By purchasing gases in bulk quantities, businesses can benefit from economies of scale and reduce the overall cost per unit of gas. This cost efficiency extends beyond the initial purchase. Bulk and microbulk gas supplies help reduce handling, transportation and storage expenses. Plus, bulk supply reduces administrative costs associated with frequent orders and invoices and streamlines procurement processes.
The business benefits of gas systems in bulk don’t end at costs. With a bulk supply, you save not only on expenses but also on time. Switching out individual gas cylinders requires a significant amount of time and labor. With bulk supply, you eliminate the time and effort of changing cylinders. You also minimize interruptions and downtime due to running out of gas and then needing time to transport and set up new cylinders.
Managing numerous small gas cylinders can pose safety risks due to handling and storage requirements. Bulk storage systems, on the other hand, are designed with safety in mind. They are equipped with advanced safety features and comply with industry standards to mitigate risks associated with gas handling. Furthermore, bulk supply reduces the frequency of gas changeovers and cylinder handling and minimizes the potential for accidents. This enhanced safety not only protects your workforce but also improves operational efficiency.
Transitioning to a bulk industrial gas supply is also a step toward environmental sustainability. Businesses can minimize their carbon footprint by reducing the usage of disposable cylinders. Our bulk supply systems are designed to maximize gas efficiency, contributing to overall energy conservation and environmental responsibility.
Bulk industrial gas suppliers like us offer tailored solutions to meet the specific needs of different industries. Whether it’s modifying delivery schedules, adjusting gas compositions or implementing advanced gas management systems, we work closely with our customers to optimize their gas supply chains. Our expertise allows us to recommend the most suitable gases and storage solutions that align with your operational requirements and sustainability goals.
Bulk and microbulk gas equipment offer similar benefits but have some key differences to consider:
The benefits of buying bulk and microbulk gases are multifaceted and impactful. From cost savings and operational efficiency to safety and sustainability, bulk supply offers a strategic advantage for businesses across diverse industries.
As a trusted gas supplier, we are dedicated to empowering our customers with reliable, scalable and innovative gas supply solutions. Let us partner with you to unlock the full potential of bulk industrial gas and propel your business toward greater success!
If you want to learn more, please visit our website Gases Supply Manufacturer.