V Powder Mixer, V shell Blender Manufacturer

14 Nov.,2022

 

v powder mixer

V Powder Mixer Principles

The V Powder Mixer is composed of two drum formed and welded together. The shape of the container is asymmetric with respect to the axis. The motor and reduce are connected by belts. When the motor to drive reducer , The reducer rotate with the coupling to make the barrel rotary continuously. Due to the rotating motion, the powder particles are continuously alternated, divided, and merged in the inclined cylinder; the materials are randomly transferred from one area to another area, and at the same time, the powder particles are slipped between the particles, and the particles are superimposed multiple times in the space. It is continuously distributed on the newly generated surface, so that shearing, diffusion and mixing are repeated. The V mixer machine is our widely absorbing, digesting foreign advanced technology, combined with the new type conditions of successful research and development. Reasonable structure, stable performance, convenient operation. The whole machine features novel design, compact structure, and good appearance, the evenness of mixing reaches 99% , and the volume charge maximum factor reaches 0.6.

Due to the characteristic shapes of V powder mixer formed by two normally identical sections joined at a specific angle, axial flows are created inside which separate and join the product to be mixed, and which together with the radial action of the mixture, results in a rapid and uniform mix Discharge is via an outlet at the base of the two cylinders, where a butterfly valve is fitted with lever control or pneumatic activator. Contact us to learn more about our complete lines, Mixers and high shear granulator mixing solutions for customers in the adhesive, food, and chemical industries.All V powder blender can be supplied with appropriate safety railings and Safety railings with limit switch/safety switch interlock.

Hywell Machinery also have the laboratory powder mixer for the factory or experimental agency product development stage, please pay attention to hywell company's lab scale V type mixing machine.


V Model Blender

V Type Mixer

V Shell Mixer


V Powder Mixer Specifications


Model

Total volume (L)

Operation Volume(L)

Maximum loading (Kg)

Speed of mixing (r/min)

Power

(kw)

Size

(mm)

Weight

(Kg)

V-20

20

8

4

10-25

0.55

1000x500x800

100

V-50

50

20

10

10-25

0.75

1200x600x1000

120

V-100

100

40

20

10-20

1.1

1500x900x1500

180

V-300

300

120

60

8-15

1.5

2200x900x1950

350

V-500

500

200

100

8-15

1.5

2480x950x1510

550

V-1000

1000

400

200

8-12

3.0

2980x1000x2420

1000

V-1500

1500

600

300

8-10

4.0

3790x1400x3060

1100

V-2000

2000

800

400

8-10

5.5

3900x1450x3200

1500

V-2500

2500

1000

500

4-8

7.5

4200X1550X3500

1700

V-3000

3000

1200

600

4-6

7.5

4590x1600x3760

1800

1.10-50L can work with interchangeable drums.

2.Bigger size up to 5000L are available against request

3.Hywell machinery reserves the right to the design without notice

4.All specifications are as accurate as is reasonably possible, but they are not binding.


V Powder Mixer Construction Material

Hywell Machinery are able to offer our V type powder mixer with contact part to be built in SS304, SS316L, Titanium, Duplex stainless steel, etc. Electrical parts of control system of the Powder mixing machine can be adapted to the customer’s needs.


V Powder Mixer Advantages

Hywell machinery V Powder Mixing Machine had the following advantages over conventional solutions.

1. Excellent homogeneity of mixing with no dead points

2. Complete discharge and easy cleaning

3. Safety fence to prevent human injury

4. Time-saving, fast exchange of the container, due to simple and fast mounting of the container

5. Mixing in independent containers (on small models as an Option) offers no contamination and emissions, no extra cleaning.

6. Drums of V cone powder mixer can be built in SUS304,SUS316L ,Titanium, Duplex stainless steel.

7. The whole machine novel design, compact structure, and good appearance, the evenness of mixing reaches 99% , and the volume charge factor reaches 0.6.

8. Smooth running, reliable performance, easy operation.

9. Highly polished inner and outer surfaces of the barrel, no dead comer, easy to discharge materials, easy to clear, no cross contamination. Confining to the requirement of GMP.

10. Especially suitable to v shell mix powders or granules which are easily oxidizable, crystallized, volatile, poisonous or with irritating smell


V Powder Mixer Options

Hywell machinery V Type Mixing Machine had the following options.

1. Mirror finish on stainless steel surfaces.

2. Intensifier bar: V Blenders can be supplied with intensifier bars to assist with deagglomeration

3.Spray nozzles: it can add the spray liquid noizzles to spray the liquid into powder.

4. All stainless steel support structure.

5. The V cone powder blender can design and manufacture the explosion-proof (it use the  explosion proof motor, explosion proof control system).

6. Higher horsepower and heavy-duty design for handling higher bulk densities.

7. The V powder blender can be supplied with appropriate safety railings and Safety railings with limit switch/safety switch interlock

8. Optional sanitary butterfly valve

9.Free of cross contamination due to the independent drums for different batches when highly hygienic processing is required (for size V-50 and smaller)

10. Mixing in independent containers (on small models as an Option) offers no contamination and emissions, no extra cleaning.

11. Control system of V type mixer machine has more choices, such as push button or HMI+PLC.

12. The feeding system for the powder blending machine can be by manual or pneumatic conveyor or vacuum feeder.



Intensifier Bars

Interlock Safety Railings

Discharging Valve


How The V Shell Blender Works


The Hywell Machinery series V blending Machine has a “V” chamber made up by two cylinders. Powders and granules are fed into the V chamber either manually or by a vacuum conveyor. A gear motor drives V blenders to roll in 360 degrees. This multi-dimensional motion makes the powders and granules inside tumbling up and down and colliding to each other all the time, and achieve uniform mixing in short time.


Design with Interchangeable Mixing Drums for V Powder Mixer

For the lab mixer machine size of V-20, V -30, and V-50, Hywell Machinery offers the option for the powder mixer to work with interchangeable drums. A single driving machine can achieve mixing from 20 liters to 50 liters by changing barrels of different volumes. The detail can visit our lab v type mixing machine.


V Powder Mixer Application

1. V Powder Mixers for Pharmaceuticals

Biological Solids, Carcinogenic Substances, Concentrated Active Ingredients, Active Agents, Generics, Intermediate Products, Sterile Products, Toxic Substances, Supplements, Active ingredients.

2. V Powder Mixing Machine forFoods

Seasonings, Spices, Tea Mixes, VitaminMixes, Breakfast Cereals, Enzymes, Flavours, Herbs, Minerals, Nutra-ceuticals ,Sugar, Aspartame, Fragrance, Spice, Dextrin, Chocolate mixes

3. V Type Powder Blender for Chemicals

Drugs, Dyestuffs, Leather Auxiliaries, Metal Powders, Pigments, Plastic Granules, Plastic Pellets, Agrochemicals, Ceramic Powders, Detergents, ,Plastic Powders, Detergents, Cleaning compounds, Graphite, Alumina, Inorganic powder, Dye stuff, Silica, Adhesives, Agricultural supplements.


V Type Powder Mixing Machine Video