A facility’s transformer is essential to plant operations, so ensuring one’s choice is up to par is of utmost importance. An oil and gas facility’s growth and continued operations hinges upon transformers’ performance, reliability and efficiency.
There are a number of questions that must be considered before a facility replaces or adds a new transformer. The below infographic shows the most essential of these questions, which will help facilitate wise choices in transformers capable of optimizing operations and making them more efficient.
Information in this infographic was taken from Balram Ramamurthy’s article “8 factors to consider before selecting a transformer” from March . In that article, Ramamurthy says:
As with any large purchase, cost often determines the decision without considering the long-term economics, particularly when engineering, procurement and construction managers and electrical contractors oversee the selection. Purchasing transformers is such an important business decision that it should involve a number of decision makers who consider all the questions discussed in this article.
For Ramamurthy’s complete article, click here.
Are you looking to purchase a generator step-up transformer (GSU) for your business? Are you responsible for their operation? If so, then you should know that there's quite a lot to know about them. But while GSUs are critical pieces of equipment, they're also quite complex. So to help you understand them better, we've compiled a list of answers to some of the most frequently asked questions about GSUs.
Daelim is a top transformer supplier in China. With more than 20 years of transformer export experience. Mainly produce HV power transformer, 3 phase pad mounted transformer, single phase pad mounted transformer, Skid Substation Transformer, Single Phase Pole Mountainsformer, and Dry Type Transformer.
Strict procurement links and quality control systems ensure the safety and reliability of each transformer. Daelim's GSU Transformer has a short delivery period and competitive price.
Table of contents 1. What is a GSU Transformer?GSU transformers play an important role in linking the power station and the transmission network. It's usually operated every day at full load. Its configuration and overall build are meant to withstand extreme thermal loading without succumbing to early wear and tear.
With a GSU transformer, the generator's output voltage is stepped-up to a much higher voltage. The generator's output current is correspondingly reduced. It makes use of electromagnetic induction to boost the voltage of the generator.
Learn more about step-up transformers: What Are The Main Information and Specs of A Step-Up Transformer?
A generator step-up transformer works by converting the generator's low voltage and high current output into a higher voltage and lower current. This is done by windings of wire around a common iron core.
The generator's low voltage is applied to one set of windings (the primary winding), which induces a magnetic field in the transformer's core. The magnetic field interacts with the turns in the secondary winding to produce a higher voltage according to Faraday's law of induction.
As a result, the current in the secondary winding is lower than the current in the primary winding. The reason for this is that fewer turns are wrapped around the secondary coil relative to the number of turns wrapped around the primary coil.
The magnetic field in the iron core is produced when an electric current passes through the primary coil or transformer input. You can then send out the high-voltage output coming from the secondary winding over to the transmission network.
Try for free: The Ultimate FAQs Guide To Oil Type Transformer
No, they're not the same. A transformer functions differently from a generator. However, they do work together to provide power.
A generator creates electricity by spinning wire coils within a magnetic field, producing an electric current. A transformer shifts energy by increasing or decreasing the voltage of an alternating current (AC).
It does this by using coils of wire wrapped around an iron core. The primary coil is connected to the generator, and the secondary coil is connected to the load.
By looking at their names, you can easily differentiate a generator from a transformer. This is because a generator creates or "generates" electricity while a transformer converts or "transforms" energy.
Both also use coils of wire but in different ways. For example, a generator uses its coils to create an electric current, while a transformer uses its coils to step up or down the voltage of an alternating current (AC).
Try for free: Power Transformer Manufacturers Around the World
Due to the large capacity of the generator, the short-circuit current provided is also large. In order to limit the output of the short-circuit current, the impedance of the GSU transformer is required.
Although the power grid capacity is different, the short-circuit current of the power grid at the first level of the power supply bureau will not be very large. In order to meet the requirements of the stability of the power supply voltage, the transformer impedance here is smaller than that of the generator transformer. And a lower-voltage transformer.
The GSU transformer directly connects to the generator. The main role is to increase the voltage sent out from the generator and then transport the power transfer. Therefore, it must be a boost transformer.
The main function of the transformer used for the power supply bureau's power grid is to allocate electrical energy and transport them to residential areas, shopping malls, factories, and other places, so it must be a lower-voltage transformer.
Read more: Basic guide to boost transformers
Due to the high current of the low-voltage side of the GSU transformer, it is necessary to focus on issues such as iron component loss caused by the low-voltage lead through the regional leakage distribution, especially for the design of the low-voltage side increase. Avoiding local heat in steel materials requires providing reporting reports of leakage simulation.
A generator step-up (GSU) transformer increases the generator's output voltage to a much higher voltage. A generator step-down (GSD) transformer does the opposite by reducing the generator's output voltage.
A static var compensator (SVC) improves the power factor and regulates the voltage. It does this by generating or absorbing reactive power.
So, the main difference between a GSU transformer and an SVC is that a GSU transformer steps up generator voltage while an SVC regulates generator voltage.
The main components of a generator step-up transformer are the primary winding, the secondary winding, and the iron core.
The primary winding is connected to the generator's low-voltage output. The secondary winding is connected to the transmission network. The iron core helps to create a strong magnetic field, which is necessary for transformer operation.
Get it now: The Ultimate FAQs Guide kVA Transformer
There are several advantages of generator step-up transformers:
There are also some disadvantages of generator step-up transformers:
There are two main generator step-up transformer connection types: the delta-wye and the zigzag.
Tianya are exported all over the world and different industries with quality first. Our belief is to provide our customers with more and better high value-added products. Let's create a better future together.
On the other hand, the zigzag connection is less expensive, but it's less efficient.
You may enjoy: What you need to know about Large Power Transformers?
There are three main factors to consider when sizing a generator step-up transformer: the generator voltage, the transmission voltage, and the power rating.
The generator voltage is the first factor to consider because it determines the secondary winding voltage. The second factor to consider is transmission voltage because it determines the primary winding voltage.
The power rating is the third factor to consider because it determines the transformer's capacity. A transformer's capacity is measured in volt-amperes (VA). You can find the transformer's VA rating by multiplying the generator voltage by the generator current.
The formula for sizing a generator step-up transformer is as follows:
VA rating = generator voltage (Volts) x generator current (Watts)
For example, if you have a generator that produces 1,000 Volts and 10 Amps of current, the transformer's VA rating would be 10,000 VA. On the other hand, if you have a generator that produces 500 Volts and 20 Amps of current, the transformer's VA rating would be 10,000 VA as well.
There are two main types of generator step-up transformers: air-cooled and liquid-cooled.
Generator step-up (GSU) transformers are designed with precision and manufactured using high-quality standards. This level of quality control results in reliable and consistent transformer performance and a long-lasting life span.
GSU transformers are suitable for nuclear, thermal, and hydraulic applications. It covers power ratings that range from 5 MVA up to 1,000 MVA
A generator step-up transformer (GSU) is a type of step-up transformer. GSU transformers are used to increase the generator voltage to the transmission voltage.
The application scope of the step-up transformer is wider. It can be used in generator power generation and can be used in power stations, residential areas, power consumption, etc.
The function of a generator step-up transformer (GSU) is to step up the generator voltage to the transmission voltage.
The generator voltage is usually low, so the GSU transformer increases it to the transmission voltage, which is usually high.
The GSU transformer is an important component in the power system because it connects the generator to the transmission network. At the same time, the GSU transformer also steps up the generator voltage to the transmission voltage. Hence the name, "generator step-up transformer."
Try for free: Solar Transformer - Your ultimate guide
Step-up generator transformers are usually efficient and reliable. However, transformer failure can occur due for several reasons.
The most common causes of GSU transformer failure are due to the adverse conditions the transformer is subjected to, such as overheating, thermal cycling, high humidity, and so on.
Other causes of GSU transformer failure include fires, overloading, and water damage. These causes are usually due to human error or equipment failure.
Following the proper installation, operation, and maintenance procedures are important to avoid GSU transformer failure. You should also make sure that you have a system checklist that you follow regularly. This will help you identify any potential problems before they cause transformer failure.
Get it now: 3 Phase Pad Mounted Transformer
A generator Step-Up Substation (GSU) is a transformer device used in the power plant. The primary goal of a GSU substation is to raise the generator voltage so that it meets transmission voltage standards.
Because the voltage emitted by the generator is usually very low, it needs to be increased to the high transmission voltage level. The process of doing this is known as voltage transformation.
To achieve this, generator step-up substations utilize several pieces of equipment, such as transformers, switchgear, circuit breakers, and so on.
GSU is an important part of the power generation system because they help ensure that the voltage of the generator is high enough to meet the transmission voltage standard. Without the GSU substation, the generator voltage will be too low, it will not be able to convey power energy for a long distance, and there will be the risk of power system problems
The main difference between a generator step-up transformer (GSU) and a generator step-up substation (GSU) is that a GSU transformer is only responsible for transforming the generator voltage to the transmission voltage.
On the other hand, a GSU substation is responsible for transforming the generator voltage to the transmission voltage and performing other tasks, such as providing switchgear, circuit breakers, and so on.
In short, a GSU substation is a more complex and comprehensive facility than a GSU transformer. While both facilities are important in the power system, GSU substations play a more critical role.
Reading on: Losses in Transformer: The Ultimate FAQs Guide
You should be aware of a few key generator step-up transformer specifications. These include the following:
Here's a sample generator step-up transformer specification:
Read my article on The Impact of Impedance on Transformer Design
This generator step-up transformer has a voltage rating of 115 kilovolts (kV), 500 megavolt-amperes (MVA) capacity, and an efficiency of 99.5%. It also has a temperature rating of 150 degrees Celsius and an insulation class of H.
This transformer is designed for power systems with voltages up to 115 kV. It has a capacity of 500 MVA, which means that it can handle a maximum of 400 megawatts (MW) of power. The transformer is also highly efficient, with an efficiency of 99.5%.
The temperature rating of 150 degrees Celsius means that the transformer can safely withstand temperatures up to 150 degrees Celsius. This is important because transformers can generate heat when operating at full capacity. In addition, the insulation class of H means that the transformer is resistant to electrical and thermal stress.
If you have any questions about the transformer, please contact Daelim Transformer.
The company is the world’s best Oil Transformer supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.