Whether sold individually, in large wholesale batches or - as is increasingly common - as part of a highly flexible range of o-ring kits, the basic form and role of o-rings are generally the same across the board.
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Their name, as implied, simply refers to a classic doughnut or torus shape, and they exist purely to create a better, more leak-proof seal between two other components, with the aim usually being to prevent the unwanted escape of gases or liquids. In this sense, they’re effectively a type of gasket - the main difference being that o-rings are more commonly used in very high-pressure environments, where a normal cork, paper or rubber gasket would likely be prone to failure.
In very basic terms, o-ring seals work by sitting in a groove or channel between two surfaces/components that are going to be mated or pushed together. The o-ring, generally made of some form of elastomer, sits in the join between these two parts, and becomes compressed in order to help form a tight seal.
The more internal pressure is applied to this join, the more the o-ring is distorted inside its groove, which can improve its overall sealing force up to a point - but beyond a certain pressure, or under more dynamic workloads, this can cause failure of the seal. It’s important to get the balance right between o-ring material, size and working environment in order to fulfil the role you need it to perform.
O-rings are very commonly found in pumps, cylinders, connectors and valves, helping to seal joins between separate parts and prevent leaking of fluids and gases. They’re used with static, dynamic, hydraulic and pneumatic components, making them an especially versatile solution to a very widespread engineering issue.
As noted above, you’d use an o-ring very similarly to the way you’d use any other type of gasket: the elastomer-based circular cross-section sits in a specially engineered groove (the geometry of which is fairly universal), where it becomes compressed between two or more parts once they’re assembled and interlocked. The resulting o-ring seal is both economical and reliable, as well as relatively resilient and easy to maintain/replace when needed.
One of the key strengths of an O-ring-type seal is that after the parts it joins are disconnected and the compression forces acting on it are removed, it will return to its original shape. Over time, repeating this process will start to have an effect on the resilience and uniformity of the materials and the torus shape of the seal, and ultimately the o-ring will need swapping out for a new one if the seal is to remain tight.
Under pressure, the o-ring will shift in its groove towards the lower-pressure side of the seal, forcing it more and more tightly against the inner and outer walls of the gland created between two components. Up to a point, this will create a tighter and tighter seal, but it’s vital not to put more stress on an o-ring than it’s designed to handle, as too much deformation will eventually cause the seal to start leaking again.
Static and dynamic O-ring seal design differs in a few key ways. A static O-ring is any o-ring designed to contact with two or more surfaces that do not move relative to one another, whereas a dynamic O-ring is one that helps form a seal between moving parts.
On the whole, static o-rings are created from less robust and hard-wearing materials than their dynamic equivalents. It’s also important that the components being joined together in a dynamic environment are carefully designed and finished, such that they will not abrade, shear and eventually destroy the O-ring positioned between them. This is less of a concern for o-rings used in static applications, as the only stress force they’ll be under is usually compression (to which they tend to be fairly resilient).
While all o-rings require some degree of lubrication in order to perform to optimal levels, dynamic o-rings require heavier and more frequent lubrication (as well as more regular checking, maintenance and replacement) than static versions. Different types of dynamic movements - for example, rotary, reciprocating and oscillating - demand that o-rings be manufactured with different material qualities to perform to the optimal level.
In this section, we’ll look a little more closely at what o-rings do, and some of the applications that they’re very often used for.
High-temperature sealing o-rings are, as the name implies, designed to withstand extreme heat while continuing to provide a reliable seal between two surfaces or components.
This makes them ideal for demanding industries and environments such as oil and gas refineries, chemical processing, or any other scenario where a high-temperature seal is required, such as performance transport applications like turbo engines and aerospace engineering.
There are a number of popular high-temperature o-ring material choices, including nitrile, hydrogenated nitrile, silicone rubber, polyacrylate and more. Securing the best choice in any given scenario will generally be a balancing act between the specific operating temperature needed, and the most economical material option at that performance point.
For more detail on all types of O-ring materials and designated temperature ranges, feel free to contact our expert support team any time - they’ll be glad to offer further advice and assistance on specific high-temperature seals, materials and applications.
Again, all industrial o-ring purchases should be carefully planned with direct reference to the specific role and environment the seal is required to perform in. However, as a rough guide to o-ring temperature rating and use limits, some of the more popular materials on sale generally operate within the following sorts of temperature ranges:
High-pressure resistance is a common requirement of industrial o-rings, along with reliable performance in high temperature and dynamic environments. For a high-pressure seal to work to optimal levels, o-ring design and manufacture again depends on choosing specific materials for better performance under specific conditions.
O-rings function on the principle that even pressure placed on the (more or less incompressible) o-ring material creates predictable deformation patterns around the perimeter of the gasket in its groove. This means there’s a fairly uniform mechanical stress placed on all contacting surfaces of an o-ring.
Provided the internal pressure from fluids being contained stays below a given O-ring's contact stress rating, it’s largely impossible for leaks to occur, even under high pressure. However, mechanical failure under high pressure can easily cause extrusion or destruction of the o-ring, which is why it’s important to choose the right material for the precise environment you’re looking to use it in.
An engine o-ring, especially one used in high performance or turbo engines, is a good example of a product that has to be rugged enough in design and material construction to handle various challenging requirements of temperature, pressure and chemical compatibility.
Many basic rubbers and polymers aren’t suitable for use with oils, fuels or solvent-based compounds. For use in an engine, an oil o-ring has to be created specifically from compatible hybrid materials that allow it to maintain crucial o-ring properties (flexibility, incompressibility) while offering more robust resistance to heat, pressure, o-ring leaking and chemical attack than a standard elastomer typically could.
For more advice and information on suitable products to use as engine o-rings, feel free to contact our customer service team through the support pages on our site.
Plumbing o-ring choices are widespread, given the range of materials, sizes and gauges available for use in ducting and pipework applications, as well as to form tight waterproof seals around taps and other fittings. Choosing the best product for the job depends on finding the correct size and shape for the specific role you have in mind.
Food-grade o-rings have been manufactured to more exacting standards of material composition, such that they’ve been officially declared ‘food safe’ for use in the production and preparation of meals, beverages and dining products.
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An approved food-grade o-ring must only consist of the material(s) declared and approved as food safety compliant in the country of manufacture/sale. In the UK, this applies to natural and synthetic rubbers, elastomers and polymers.
To achieve food grade approval, an o-ring manufacturer must also take into account extractable ingredients/compounds if the seal is to be used in direct contact with aqueous, acidic or fatty foods and drinks. Some common food-safe o-ring materials include EPDM, fluorocarbon, nitrile, neoprene and silicone.
Carbon dioxide often presents an issue for many types of o-rings, as softer materials have a tendency to absorb the gas over time and swell up. This can lead to an unreliable seal in the short term, and over time the CO2 will actually cause the o-ring to start to break down from within.
Some popular choices for use in applications where the o-ring will have extended CO2 contact include polyurethane, PTFE, nitrile, and fluoroelastomers. However, the best choice will always depend on the consideration of other environmental or application factors.
Aircraft o-rings and aerospace o-rings generally need to be highly chemically resistant, and able to operate within a wide range of temperatures and pressures in order to keep an aerospace craft’s powertrain running cleanly, efficiently and smoothly. Typical applications include fuel cap gaskets, fuel system o-rings, and valve cover seals.
Common elastomers for use in aerospace-type applications include nitriles, ethylene-propylene, fluorosilicones and more. Because there are so many different sizes and gauges of o-ring distributed throughout most aircraft engines and systems, most sales for aerospace and aeronautics are through bulk orders of multi-size o-ring kits.
Figure 1: Y-check valve
A y-check valve is a one-way valve that prevents backflow, has a higher flow rate compared to other designs, and allows for quicker valve maintenance. This Y shaped configuration can incorporate various sealing elements, such as the flapper used in a swing check valve, the ball and cone in a lift check valve, or the spring-loaded piston in an inline check valve. This article discusses the construction, working, and applications of a Y spring check valve.
Table 1: Comparison of Different Check Valves
A Y-check valve is ideal for situations where maintenance schedules cannot accommodate the extended downtime associated with removing an inline check valve for cleaning or replacing worn parts. One of the primary benefits of the Y-check valve design is its accessibility. It allows for easy access to the sealing element and the valve seat for routine maintenance, without the need to remove the valve from the pipeline. This is a big advantage compared to other check valves, which usually need the process to be stopped and the valve to be removed for maintenance.
The angle seat design leads to a higher flow rate than a similar sized inline valve. Read our check valve overview article for more information on different check valve's construction and working principles.
Figure 2: An example of Y-check valve design: body (A), nut (B), disc seat (C), disc (D), spring (E), gasket (F), and bonnet (G)
The main components of a Y spring check valve are:
The body of a Y-check valve (Figure 2 labeled A) encases the internal components and is constructed from robust materials such as stainless steel or brass.
The bonnet (Figure 2 labeled G) in a Y-pattern check valve is positioned at an angle to the valve body, allowing access to internal components for maintenance and inspection. It is made from the same durable material as the valve body to ensure longevity and reliability, and it serves as a cover that seals and protects the internal parts of the valve.
The disc (Figure 2 labeled D) controls the fluid flow by opening when the inlet pressure is higher than the valve's cracking pressure and closing when the pressure decreases or backflow occurs.
The disc or ball rests on the seat (Figure 2 labeled C) when the valve is closed, preventing leakage and ensuring no reverse flow occurs. It is positioned between the body and the disc.
The spring (Figure 2 labeled E) assists the disc or ball in returning to the closed position when the pump is turned off or when there is a drop in pressure. The spring is made of materials like stainless steel and its strength is designed to match the valve's working pressure, allowing the disc to open easily. Read our spring loaded check valve article for more information on the design and operation of spring check valves.
A Y-check valve functions by responding to pressure differences within the system.
When the inlet pressure exceeds the outlet pressure, a positive pressure difference is created. This difference generates a force that lifts the valve disc or ball towards the bonnet, allowing fluid to flow freely through the valve. The valve disc or ball remains open as long as the suction pressure is sufficiently high.
When the pump is turned off or the fluid pressure decreases, the valve spring is no longer compressed and begins to push the disc back to its seated position, effectively preventing any backward flow of fluid.
In some Y-check valve designs, there is no spring. In these models, the disc returns to the seat due to gravity or the force of backflow, effectively stopping reverse flow. Y type check valves can be installed in either horizontal positions or vertical positions. For models without a spring, vertical installations should have the flow directed upward to enable gravity to help close the valve. Always consider the flow direction indicated on the valve body.
Consider the following parameters while selecting a Y-check valve:
Y-check valves are utilized in a variety of industries and applications, including:
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